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SERVICE MANUAL
CLASSIC PLUS 26
DENSO SALES CALIFORNIA, INC.
REGISTERED TO ISO 9002
FILE NO. A5537
DSCA P/N: LA990009-0549-E
(800) 264-9573 www.movincool.com
© 2000 DENSO SALES CALIFORNIA, INC.
All rights reserved. This book may not be reproduced or copied, in whole or in part, without the written permission
of the publisher. DENSO SALES CALIFORNIA, INC. reserves the right to make changes without prior notice.
MovinCool is a registerd trademark of DENSO CORPORATION.
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Sommario

Pagina 1 - SERVICE MANUAL

SERVICE MANUALCLASSIC PLUS 26DENSO SALES CALIFORNIA, INC.REGISTERED TO ISO 9002FILE NO. A5537DSCA P/N: LA990009-0549-E(800) 264-9573 www.movincool.co

Pagina 2 - GENERAL PRECAUTIONS

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 10REFRIGERANT SYSTEMRefrigerant SystemThe component parts of the refrigerant system include the following:• Com

Pagina 3 - GENERAL DESCRIPTION

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 11REFRIGERANT SYSTEM1. CompressorThe compressor used for the unit is hermetically sealed. The compressor and t

Pagina 4

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 12REFRIGERANT SYSTEM4) By the time the gas arrives at thecenter port, discharge pressure hasbeen reached.5) Act

Pagina 5

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 13REFRIGERANT SYSTEM3. Capillary TubeThe capillary tube is a long thin tube and itsline flow resistance serves

Pagina 6 - Air Flow

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 14REFRIGERANT SYSTEMCondenserInlet PipeEvaporatorInlet PipeEvaporatorOutlet PipeCapillary TubeConnecting Pipe(e

Pagina 7

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 15ELECTRICAL SYSTEMGAPGTRCC12GL0HIGCF12MCJ4J5J6J2J1J3J8 (AUX1)RBJ9 J201J101 J102 J103 J104CBTHSRTH DS HPRS321MF

Pagina 8 - 3.70 10.80

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 161. Basic Operation of Classic Plus 26 Electrical CircuitThere are two basic components used to control the op

Pagina 9

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 172. Control BoxA. CapacitorsThe capacitors are used to temporarilyboost the power output available to thefan m

Pagina 10 - REFRIGERANT SYSTEM

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 183. Fan MotorThe fan motor is a single phase, induction typetwo-speed motor. The motor rotates fans onthe eva

Pagina 11

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 196. Condensate Pump Kit (optional)The Classic Plus 26 model comes standard with a drain tank, which collects t

Pagina 12

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 2FOREWORDThis manual has been published to service the MovinCool Classic Plus 26. Please use this service manu

Pagina 13

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 20Before troubleshooting the system, the following inspection should be performed.1. Inspection of Power Source

Pagina 14

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 21In case of trouble, perform the following inspectionbefore disassembly.5. Inspection of Spine FinsTo inspect

Pagina 15 - ELECTRICAL SYSTEM

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 22TROUBLESHOOTING AND REPAIR1576534899141013121141216171. Control panel 10. Front panel2. Upper panel 11. B

Pagina 16

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 23A. Remove Drain Tank.B. Remove (8) screws from the ducts, thenremove the 2-ducts.C. Remove (4) screws from t

Pagina 17

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 24Removal of Top PanelRemoval of Top Panel ScrewsE. Remove remaining (13) screws and theback panel.F. Remove (1

Pagina 18

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 25TROUBLESHOOTING AND REPAIRGAPGTRCC12GL0HIGCF12MCJ4J5J6J2J1J3J8 (AUX1)RBJ9 J201J101 J102 J103 J104CBTHSRTH DS

Pagina 19

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 26TROUBLESHOOTING AND REPAIRS1CFSTOP OPERATEJ9J8J4J1J5J2J6J3F1Main Wiring HarnessRelay Board to Control PanelTe

Pagina 20 - TROUBLESHOOTING AND REPAIR

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 279. Removal of Electrical PartsTROUBLESHOOTING AND REPAIR1. Condenser fan 5. Middle Frame2. Blower housing

Pagina 21

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 2810. Removal of Blower AssemblyA. Loosen the set screw using an allenwrench and then remove the centrifugalfan

Pagina 22

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 29D. Remove the centrifugal fan by looseningthe set screw on the shaft. Remove thefan motor, by loosening “A”

Pagina 23

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 3Generally speaking, conventional air conditioners coolthe entire enclosed environment. They act as “heatexcha

Pagina 24

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 30Removal of Right Stay ScrewsRemoval of Control Panel AssemblyRemoval of Left Stay ScrewsG. Remove (2) screws

Pagina 25

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 31J. Remove the five (5) screws from the controlboard on the control panel assembly. Removethe control board.11

Pagina 26

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 3213. Inspection of Drain SwitchCheck for continuity between terminals 1 and2. Continuity should exist. With

Pagina 27

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 3316. Inspection of High Pressure SwitchCheck for continuity across both terminals ofthe high pressure switch o

Pagina 28

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 34• BRAZED FITTING AND ITS CLEARANCEIn general, the strength of brazing fillermetal is lower than that of the b

Pagina 29

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 35Refrigeration Cycle ComponentsB. Removal of Refrigeration Cycle ComponentsCAUTION:1. Before any refrigeratio

Pagina 30

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 3621. Charging the System with R-22 RefrigerantAlways ensure that the refrigerant system has been properly evac

Pagina 31

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 37(3) Connect the charging hoses (red -high pressure side, blue - low pres-sure side) of the gauge manifold tot

Pagina 32

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 38D. Checking Gas Leak(1) Remove the charging hose (green)from the vacuum pump, and connectthe hose to the refr

Pagina 33

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 3922. Refrigerant Charging WorkA. Refrigerant Charging(1) Remove the charging hose (green)from the vacuum pump,

Pagina 34

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 4Construction of Classic Plus 26

Pagina 35

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 40B. Removal of Gauge Manifold(1) Crimp the pinch-off tube with a pinch-off tool.(2) Remove the gauge manifold

Pagina 36

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 4127. SchematicTROUBLESHOOTING AND REPAIRGAPGTRCC12GL0HIGCF12MCJ4J5J6J2J1J3J8 (AUX1)RBJ9 J201J101 J102 J103 J10

Pagina 37

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 5Construction Diagram of Classic Plus 26CONSTRUCTION, SPECIFICATIONS & DATABase PanelAir Filter(Evaporator)

Pagina 38

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 61. Basic ConstructionThe MovinCool Spot Cooling System iscompact in construction because the con-denser and th

Pagina 39

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 7Rating Conditionsdry bulb 95oF (35oC)wet bulb 83oF (28.3 oC)humidity (60%)Specificationspower frequency 60Hzli

Pagina 40

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 8CONSTRUCTION, SPECIFICATIONS & DATA23.7629.2410.603.70 10.802.627.283.843.7228.4021.882.803.8848.044.1212.

Pagina 41

MOVINCOOL CLASSIC PLUS 26 SERVICE PAGE 9CONSTRUCTION, SPECIFICATIONS & DATACooling Capability Curve (high speed only)Cool Air Temperature Differen

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